Product: Mattress Fibre
Origin: Sri Lanka / India

Description: Produced from the coconut husk, mattress fibre can be supplied in all grades and in rope bound or press packed bales. Twisted mattress fibre is available in either hand or machine twisted options.

Uses: Baled fibre is for use in the manufacture of mattresses. The machine twisted is particularly suitable for rubberising, while the hand twisted is used in the drainage industry.
Grades Packing Unit Shipment Unit
Sri Lankan coir mattress fibre in rope bound bales ~100 - 125 kg bales 20 / 40 ft container
Sri Lankan coir mattress fibre in press packed bales ~150 - 160 kg bales 20 / 40 ft container
Sri Lankan special double cleaned mattress fibre in press packed bales ~150 - 160 kg bales 20 / 40 ft container
Sri Lankan Fehrer machine twisted 100% mattress fibre in coils ~25 kg per ballot 20 / 40 ft container
Indian Fehrer machine twisted coir fibre in coils ~25 kg per ballot 20 / 40 ft container
Sri Lankan hand twisted 100% mattress fibre in coils ~30 kg per ballot 20 / 40 ft container
Production Details: The coconut husks are separated from the nuts by striking them on a sharp iron spike. The husks are then soaked for between three and six weeks in pits where bacterial action facilitates separation of the fibres by partially disintegrating the pith, which acts as a binding agent. The fibre is extracted in a process called "wet milling"; using a drum with embedded nails revolving at between 150 to 250 rpm, the operator feeds the softened husks into the machine to about half their length and as the drum rotates, it beats and combs each husk so that the longer fibres are left in the operator's hand and the shorter fibres and extraneous matter fall to the floor. These shorter fibres are separated from the pith by sifting, then they are sun-dried and bound into small ballots.

The shipper takes samples from the ballots and grades them. There are two main grades: doubled cleaned, the best grade, which has a fine, golden colour; also FAQ, or fair average quality, which is less resilient and darker in colour.

The ballots are usually stored for a number of weeks to allow the moisture content to drop to between 12% and 14%. After this the ballots are untied and made up into larger press-packed or rope-bound bales. Also at this stage the fibre can be twisted, either by hand or machine.



Contact: Terry Keeping